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GJR5251600R0202 ABB 07AI91 16-Bit High-Precision Analog I/O Unit

The ABB 07AI91 GJR5251600R0202 is a 16-bit analog input module for Advant OCS systems, featuring 16 channels and 1500V isolation for high-precision signal processing.
Description
Product Overview
The ABB 07AI91 (GJR5251600R0202) is a high-density analog input module engineered for the Advant OCS and CS31 automation platforms. It provides precise 16-bit signal conversion for various industrial sensors, including voltage, current, and RTD inputs, to ensure accurate process monitoring.
Precision Signal Acquisition and Processing
The 07AI91 module functions as a critical interface for translating real-world physical variables into digital data for the control system. It offers a versatile architecture supporting 8 differential or 16 single-ended channels, allowing engineers to consolidate multiple sensor types into a single hardware footprint. By utilizing a 16-bit resolution (including sign), the module captures minute fluctuations in process conditions, which is essential for industries requiring tight tolerance control. Furthermore, the unit features an impressive accuracy rating of ±0.1% of span, ensuring that the controller receives high-fidelity data for its logic execution.
Reliable Operation in Demanding Environments
Designed for the rigors of heavy industry, the GJR5251600R0202 incorporates 1500V AC isolation to protect the central processing unit from external electrical surges and ground loops. This galvanic isolation enhances system uptime by preventing localized electrical faults from propagating through the entire DCS network. The module operates efficiently on a standard 24V DC supply and maintains thermal stability across a broad temperature range of -25°C to +60°C. Consequently, this hardware remains a staple in power generation, chemical processing, and water treatment facilities where environmental conditions are often unpredictable.
Seamless System Integration
Transitioning to the 07AI91 is straightforward for facilities already utilizing ABB’s Advant OCS or Procontic CS31 series. The module supports industry-standard current loops (0–20 mA and 4–20 mA), making it compatible with a vast array of global transmitter brands. Its compact design facilitates high-density installation in control cabinets, while its robust software integration reduces the complexity of channel configuration. By implementing this analog processor, plant operators achieve more granular control over their processes, leading to improved product quality and reduced waste.
Technical Characteristics
| Specification | Details |
| Manufacturer | ABB |
| Model Identifier | 07AI91 |
| Order Number | GJR5251600R0202 |
| Module Type | Analog Input Module |
| Input Channels | 8 Differential / 16 Single-ended |
| Resolution | 16-Bit (including sign) |
| Signal Ranges | 0–20 mA, 4–20 mA, Voltage, RTD |
| Accuracy | ±0.1% of span at 25°C |
| Isolation Voltage | 1500V AC |
| Power Supply | 24V DC (±10%) |
| Power Consumption | 3.2 W (Typical) |
| Operating Temperature | -25°C to +60°C |
| Dimensions | 14.5 x 18 x 15 cm |
| Net Weight | 0.36 kg (Base Module) |
Additional information
| Weight | 1 kg |
|---|---|
| Country of Origin | Sweden |
| Dimension | 14.5 x 18 x 15 cm |
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